BAS200 lightweight concrete machine
Volume 200 liters.
Variations
Shipping
Shipping fee and delivery date to be negotiated.
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Customization options
- Customized logo (Min. order: 1 set)
- Working voltage (Min. order: 1 set)
- Drawing-based customization
- Sample-based customization
Description
The BAS200 is a compact foam concrete machine designed for the production of foam concrete, polystyrene concrete and lightweight concrete blocks directly on construction sites. The unit mechanically whips cement-sand mortar to create a homogeneous lightweight structure with controlled density. At the same time, it operates as a pneumatic delivery system, enabling efficient discharge of finished mortar to the pouring location. This integrated solution reduces the need for additional pumps and simplifies site logistics for contractors working in residential and low-rise construction.
Key Advantages
- Combined mixing and pneumatic conveying system eliminates the need for separate mortar pumps.
- Operates from standard 220V power supply, suitable for remote or non-industrial locations.
- Capable of producing lightweight concrete with densities from 200 to 900 kg/m3 depending on formulation.
- Compact and mobile design allows operation inside completed buildings.
- Optimized blade configuration ensures uniform distribution of components and consistent mortar structure.
Technical Advantages
- Power supply: 220V single-phase, optional 380V three-phase configuration.
- Maximum delivery height: up to 6 meters using integrated air compressor.
- Maximum machine width: 800 mm for easy access through standard door openings.
- Production materials: foam concrete, polystyrene concrete, lightweight concrete mortar.
- Density range: 200–900 kg/m3 depending on mix design.
Applications
- On-site production of foam concrete and polystyrene concrete for monolithic wall and floor casting.
- Thermal insulation layers for roofs and floor screeds in residential buildings.
- Filling prepared cavities and voids in structural elements.
- Manufacturing lightweight concrete blocks using molds for foam blocks.
- Construction of cottages, garages, auxiliary buildings and small-scale housing projects.
Mobility and Operation
The BAS200 lightweight concrete machine is engineered as a mobile station suitable for both stationary and on-site use. Its compact dimensions and wheel assembly enable movement inside buildings during screed or monolithic works. The relatively low weight allows transportation in a small trailer or pickup truck, minimizing logistics costs for contractors operating across Africa, South Africa, Namibia, LATAM and Southeast Asia.
The integrated compressor system pneumatically conveys finished mortar to the casting area without auxiliary equipment, simplifying setup and reducing labor requirements.
Maintenance and Service
Primary consumables include graphite packing and drive belts, both widely available in standard automotive supply stores. Graphite packing replacement is straightforward and does not require specialized tools. The mechanical simplicity of the BAS200 foam concrete machine minimizes downtime and reduces operational risk for small builders and contractors.
Why Choose BAS200
The BAS200 CLC machine offers a practical and cost-efficient solution for contractors seeking reliable lightweight concrete production on site. Its dual-function mixing and delivery system, compatibility with standard electrical networks, and straightforward maintenance make it a dependable choice for small developers and private builders focused on efficient mortar production and controlled construction costs.
Technical Specifications
| Weight | 180 kg |
| Dimensions | 120 × 80 × 130 cm |
| Packaging Type | rigid crate packaging for shipment by transport company |
| Condition | new |
| Intended Use | machine for lightweight concrete manufacturing |
| Type | batch-type turbulent mixer |
| Alternative Names | foam concrete equipment, foam concrete production equipment, foam concrete machine, foam block machine, foam concrete unit, foam block production unit, polystyrene concrete unit, foam concrete production plant, foam block production plant, polystyrene concrete production plant |
| Industries | large-scale construction, building materials manufacturing, private construction |
| Application Area | foam block production line, monolithic foam concrete and polystyrene concrete production |
| Key Advantages | mobility, reliability, does not require a foam generator, ease of operation, maintainability, versatility |
| Produced Materials | foam concrete, polystyrene concrete, other lightweight concretes |
| Density Range of Produced Materials | 200 — 900 kg/m³ |
| Maximum Aggregate Size | up to 5 mm |
| Recommended Number of Operators | 1–2 |
| Mixing Cycle Time | 7 min |
| Batch Volume | 0.2 m³ |
| Production capacity | 1.2 m³/hour |
| Horizontal Pumping Distance | 20 m |
| Vertical Pumping Height | 6 m |
| Loading Height | 900 mm |
| Operating Pressure | 0.6 kg/cm² |
| Power Supply Voltage | 220 V 50 Hz single-phase, 380 V 50 Hz three-phase |
| Rated Power Consumption | 2.2 kW |
| Outlet Valve Diameter | 50 mm, 65 mm |
| Additional Equipment Required | air compressor with capacity 200 L/min, 30 L receiver tank, discharge hose for mixture |
| Consumables | graphite packing, belts |
| Country of Manufacture | Russia, Tuapse |
| Service Life | unlimited |
| Warranty | 12 months |
| Pre-shipment Testing | video of test run |
| After-sales Support | private support chat, online assistance |
| Post-warranty Support | private support chat, online assistance |
| Certification | EAC, ISO |
Customer Reviews (5)
Frequently Asked Questions
- Q1: What materials can the BAS200 produce?
A: The BAS200 is designed for the production of foam concrete and polystyrene concrete based on cement-sand mortar formulations. It is suitable for monolithic casting, cavity filling, floor screeds, roof insulation layers, and block manufacturing using lightweight concrete technologies.
- Q2: What is the batch volume per mixing cycle?
A: The BAS200 produces up to 0.2 m³ per mixing cycle. This capacity makes it suitable for continuous on-site mortar production in private housing, cottage construction, and small to medium-scale development projects.
- Q3: What density range can be achieved?
A: The equipment allows production of lightweight concrete with densities ranging from 200 to 900 kg/m³, depending on the selected formulation and foaming parameters.
- Q4: Does the BAS200 require a separate foam generator?
A: No. The BAS200 operates as a cyclic turbulent mixer with intensive air entrainment and does not require a separate foam generator, which simplifies the production process and reduces equipment costs.
- Q5: What is the maximum delivery distance?
A: Using an external air compressor, the BAS200 can deliver finished mortar up to 6 meters vertically and up to 20 meters horizontally without additional pumping systems.
- Q6: What power supply options are available?
A: The standard configuration operates on 220V, 50 Hz, single-phase power, making it suitable for sites without industrial power supply. Upon request, the mixer can be manufactured with a 380V, 50 Hz, three-phase motor.
- Q7: How long does one mixing cycle take?
A: One complete mixing cycle takes approximately 7 minutes, enabling stable hourly productivity of up to 1.7 m³ under normal operating conditions.
- Q8: How many operators are required?
A: The BAS200 can be operated by 1–2 workers, depending on site organization and material handling logistics.
- Q9: Is the unit suitable for work inside completed buildings?
A: Yes. With a maximum width of 800 mm and integrated wheel pairs, the unit can be moved inside existing buildings for floor screeds, monolithic works, and cavity filling operations.
- Q10: What maintenance is required?
A: The primary consumables are graphite packing and drive belts. These components are widely available in automotive supply stores and can be replaced quickly, ensuring low downtime and high serviceability.